Lenox Heat Pump 50677201 User Manual

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08/11 506772−01
*2P0811* *P506772-01*
Page 1
2011 Lennox Industries Inc.
Dallas, Texas, USA
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
having jurisdiction before installation.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.
Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HFCs, and HCFCs) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incarceration
may be levied for noncompliance.
IMPORTANT
This unit must be matched with an indoor coil as
specified in Lennox’ Engineering Handbook. Coils
previously charged with HCFC−22 must be flushed.
NOTICE TO INSTALLER
UNIT PLACEMENT
It is critical for proper unit operation to place outdoor unit on an elevated
surface as described in Unit Placement section on page 7.
BRAZING LINE SET TO SERVICE VALVES
Follow the brazing technique illustrated starting on page 12 to avoid
damaging the service valve’s internal seals.
It is critical for proper time / temperature defrost operation to set the
defrost termination pins (P1) on the defrost control prior to starting
system. See Defrost System section on page 29 for further details.
Also note that a low pressure bypass switch is required when operating
unit below 15ºF (page 28).
DEFROST OPERATION
INSTALLATION
INSTRUCTIONS
Elite
®
Series XP14 Units
HEAT PUMPS
506772−01
08/11
Supersedes 06/11
Litho U.S.A.
TABLE OF CONTENTS
Shipping and Packing List 1. . . . . . . . . . . . . . . . . . . . . .
General 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Number Identification 2. . . . . . . . . . . . . . . . . . . .
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Parts Arrangement 3. . . . . . . . . . . . . . . . . . . . . . . .
Caps and Fasteners Torque Requirements 4. . . . . . . .
Operating Gauge Set and Service Valves 4. . . . . . . . .
Recovering Refrigerant from Existing System 6. . . . .
New Outdoor Unit Placement 7. . . . . . . . . . . . . . . . . . .
Removing and Installing Panels 9. . . . . . . . . . . . . . . . .
Line Set Requirements 10. . . . . . . . . . . . . . . . . . . . . . . . .
Brazing Connections 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Indoor Refrigerant Metering Device Removal and
Flushing Line Set and Indoor Coil 15. . . . . . . . . . . . . . . .
Installing New Indoor Metering Device 16. . . . . . . . . . . .
Leak Test Line Set and Indoor Coil 17. . . . . . . . . . . . . . .
Evacuating Line Set and Indoor Coil 18. . . . . . . . . . . . .
Electrical Connections 19. . . . . . . . . . . . . . . . . . . . . . . . .
Unit Start−Up 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing and Weighing In Refrigerant for Units
Delivered Void of Charge 23. . . . . . . . . . . . . . . . . . . . . . .
Optimizing System Refrigerant Charge 25. . . . . . . . . . .
System Operation 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defrost System 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance (Dealer and Homeowner) 30. . . . . . . . . . .
Start−up and Performance Checklist 32. . . . . . . . . . . . . .
Shipping and Packing List
Check the unit for shipping damage and listed times below
are intact. If damaged, or if parts are missing, immediately
contact the last shipping carrier.
1  Assembled XP14 outdoor unit
General
The XP14 outdoor unit uses HFC−410A refrigerant. This
unit must be installed with a matching indoor blower coil
and line set as outlined in the XP14 Engineering
Handbook. These outdoor units are designed for use in
check / expansion valve (CTXV) systems only and are not
to be used with other refrigerant flow control devices. An
indoor coil check / expansion valve approved for use with
HFC−410A must be ordered separately and installed prior
to operating the unit.
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Summary of Contents

Page 1 - INSTRUCTIONS

08/11 506772−01*2P0811* *P506772-01*Page 12011 Lennox Industries Inc.Dallas, Texas, USARETAIN THESE INSTRUCTIONSFOR FUTURE REFERENCEThese instruction

Page 2

Page 10506728−01Line Set RequirementsThis section provides information on: installation of new orreplacement line set. Adding Polyol ester oil requir

Page 3 - SENSOR COMPONENTS

Page 11XP14 SERIESANCHORED HEAVY NYLONWIRE TIE OR AUTOMOTIVEMUFFLER-TYPE HANGERSTRAP LIQUID LINE TOVAPOR LINEWALLSTUDLIQUID LINENON−CORROSIVEMETAL SLE

Page 4

Page 12506728−01Brazing ConnectionsUse the procedures outline in figures 9 and 10 for brazing line set connections to service valves.WARNINGPolyol Est

Page 5

Page 13XP14 SERIESATTACH THE MANIFOLD GAUGE SET FOR BRAZING LIQUID AND SUCTION / VAPOR LINE SERVICEVALVESOUTDOORUNITLIQUID LINEVAPOR LINELIQUID LINE S

Page 6

Page 14506728−01WHEN BRAZINGLINE SET TOSERVICE VALVES,POINT FLAMEAWAY FROMSERVICE VALVE.LIQUID LINE SERVICE VALVELIQUID LINEBRAZE LINE SETWrap both se

Page 7 - New Outdoor Unit Placement

Page 15XP14 SERIESIndoor Refrigerant Metering Device Removal and Flushing Line Set and Indoor CoilFlushing is only required when the existing system u

Page 8 -  Outside Unit Placement

Page 16506728−01Installing New Indoor Metering Device This outdoor unit is designed for use in HFC−410A systems that use a check / expansion valve met

Page 9

Page 17XP14 SERIESLeak Test Line Set and Indoor Coil IMPORTANTLeak detector must be capable of sensing HFC refrigerant.TO VAPORSERVICE VALVE(ANGLE OR

Page 10 - IMPORTANT

Page 18506728−01Evacuating Line Set and Indoor Coil Evacuating the system of non−condensables is critical for proper operation of the unit. Non−conden

Page 11

Page 19XP14 SERIESIMPORTANTUse a thermocouple or thermistor electronic vacuumgauge that is calibrated in microns. Use an instrumentcapable of accurate

Page 12 - Brazing Connections

Page 2506728−01Model Number IdentificationP 14 036− −Unit TypeP = Heat Pump Outdoor UnitSeriesNominal Cooling Capacity018 = 1.5 tons024 = 2 tons030 =

Page 13

Page 20506728−01Figure 15. Typical Unit Wiring Diagram

Page 14

Page 21XP14 SERIESFigure 16. Typical Factory Wiring (Copeland Compressor)

Page 15

Page 22506728−01Figure 17. Typical Factory Wiring (Interlink Compressor)

Page 16 - ASSEMBLY

Page 23XP14 SERIESWARNINGElectric Shock Hazard. Can cause injury or death. Unit must be grounded in accordance with national andlocal codes.Line volta

Page 17

Page 24506728−013. Inspect all factory− and field−installed wiring for looseconnections.4. Open the high side manifold gauge valve and weigh inliquid

Page 18 - EVACUATE THE SYSTEM

Page 25XP14 SERIESNOTE − Use gauge ports on vapor line valve and liquid valve for evacuating refrigerant lines andindoor coil. Use true suction port t

Page 19

Page 26506728−011. Determine the desired DTMeasure entering air temper-ature using dry bulb (A) and wet bulb (B). DT is the intersect-ing value of A

Page 20

Page 27XP14 SERIESAPPROVED MATCHED SYSTEM COMPONENTS, TARGETED SUBCOOLING (SC) VALUES ANDADD CHARGE VALUESListed below are the approved matched system

Page 21 - XP14 SERIES

Page 28506728−01Table 5. Indoor Unit Matches, Targeted Subcooling, and Add Charge ValuesODSizeIndoor Model #SubcoolAdditionalChargeODSizeIndoor Model

Page 22

Page 29XP14 SERIESauto−reset switch closes when the compressor casingtemperature falls to 151−187°F (66°C−86°C), and thecompressor is re−energized. Th

Page 23

Page 3XP14 SERIESTypical Unit Parts ArrangementLIQUID LINE FILTERDRIER (BI−FLOW)FIELD CONNECTIONFOR LIQUID LINE SETLIQUID LINESERVICE VALVEREVERSINGVA

Page 24 - GAUGE SET

Page 30506728−01Pressure Switch CircuitThe defrost control incorporates two pressure switchcircuits. The high pressure switch (S4) isfactory-connected

Page 25 - 1.08 x Temperature rise (F)

Page 31XP14 SERIESOutdoor CoilThe outdoor unit must be properly maintained to ensure itsproper operation. Please contact your dealer to schedule prop

Page 26

Page 32506728−01Start−Up and Performance Checklist Job Name Job no. Date Job Location City State Installer City State Unit Model No. Serial No.

Page 27

Page 4506728−01Caps and Fasteners Torque RequirementsWhen servicing or repairing HVAC equipment andcomponents, ensure the fasteners are appropriatelyt

Page 28

Page 5XP14 SERIESTo Access Service Port:A service port cap protects the service port core fromcontamination and serves as the primary leak seal.1. Rem

Page 29 - Defrost System

Page 6506728−01Recovering Refrigerant from Existing SystemDisconnect all power to the existing outdoor unit at the disconnectswitch and/or main fuse b

Page 30

Page 7XP14 SERIESNew Outdoor Unit PlacementCAUTIONIn order to avoid injury, take proper precaution when lift-ing heavy objects.Remove existing outdoor

Page 31

Page 8506728−01LEG DETAILBASE2" (50.8MM) SCH 40FEMALE THREADEDADAPTERConcrete slab  use two plastic anchors (holedrill 1/4")Wood or plastic

Page 32

Page 9XP14 SERIESRemoving and Installing PanelsLOUVERED PANEL REMOVALRemove the louvered panels as follows:1. Remove two screws, allowing the panel to

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